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Face Masks – Why we make them as we do.

There has been so much debate about all aspects of face coverings.

It is clear that a well fitting mask that follows the contours of the face and securely covers the nose and mouth is best. 

As a textile design graduate (many years ago) I have some knowledge of textile properties and fabric construction, both important factors in creating the effective barrier desirable for cloth face masks.  

Masks made using multiple layers of tightly woven, breathable, cotton fabric have repeatedly done well in independent testing and appear high up the recommendations for most effective face coverings.

Here’s a link to recent advice from the World Health Organization

https://www.who.int/emergencies/diseases/novel-coronavirus-2019/advice-for-public/when-and-how-to-use-masks

Our print and Damask masks are made with 4 layers of 100% cotton fabric, including 3 lining layers of high thread count cotton poplin. Adjustable ear loops add to the personalised fit of our masks.

Our 100% cotton denim masks have 2 additional lining layers. Denim is a very tightly woven twill weave which is one the most dense and closely woven fabrics.  We use premium quality 10oz denims in black and deep indigo and these have been amongst our best sellers.

NEW – filer pocket and nose clip masks

Using the same contoured shaping as our original design these masks include an internal pocket to insert a filter and also a concealed insert for an aluminium nose clip. The nose and mouth are protected by 3 layers of 100% cotton,  so this mask can also be used without filters.

All of our masks are made to order and available in a range of sizes. If you have any specific requests or requirements please do drop us a line and we’ll see what we can do

#staysafe

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Get your frique-ing mask on!

Everyone is talking about face masks and lots of people are selling them!

Why we are selling them…….

Living in London our concerns escalated rapidly during March at the same time as news about shortages of PPE was circulating across the media. It was clear that this was a major issue and members of the public buying up medical grade masks was the wrong thing to do.

Luckily sewing is my thing so I decided to make some masks for us, family and friends. . I searched the internet for recommendations on fabric, design and construction of effective cloth face masks. I tried a few and settled on a design kindly provided by a specialist nurse in the US. This design fits to facial contours and securely covers the nose and mouth.

I had a stock of printed African cotton fabric for our range of patchwork print cushions, so I used some of that. I initially made 3 sizes for people to try out.  Everyone seemed very pleased with them and after a few tweaks to fit and sizing we settled on templates for 6 sizes and made some more masks!

At the onset of the pandemic I was working as a social media consultant in the arts and performance sector and had also just launched Afrique Fabrique with my partner Olu. Like so many other people the lockdown decimated our main incomes.. it also stalled the development of our new venture.

By early April it was clear that our main income would be decimated for the foreseeable future.  I won’t moan too much about the plight of the forgotten self employed in all this chaos, just ot say that, like many others, we had to come up with a survival plan!!

Over the next couple of weeks we made some more masks, bought a head mannequin, took some photos and built a new shop page on our website. I was grateful to be busy, doing something, in those first few weeks, as we were all trying to get our heads around what was going on.

Our first few customers were, of course, fabulous family and friends, keen to give us a start. After a few weeks it was very exciting to get our first non-family/friend order!  

Over the last couple of months we have a few hundred customers from across the UK, who have found us in and amongst the 000’s of other sellers listed on Google and social media. Amazingly, about a quarter of these have returned to order more masks, for themselves or friends and family. That promotes a feeling of real job satisfaction for me. I make all the masks to order so I know who I’m making them for.

What some of our customers have said…

We regularly add new designs and this month have also added out filter pocket and nose clip design

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Stained Glass

“Stained Glass Jen”

Modern stained glass windows are the inspiration for our latest design; the bold outlines around the jewel-like pieces of glass; the contrast of colours and the way the light shines through to illuminate the design – beautiful!

Then I got to thinking how I could create a similar effect with the Aso-oke fabric in my store cupboard… what could I use for the leading effect? How many colours would I need? I couldn’t wait to get home to scribble down the design.

I am a big fan of combining fabrics using patchwork and applique techniques, but that’s not the effect I was looking for this time. I wanted to create the same bold contrast as the stained glass pieces held in place by the leading.

Prototype

For the prototype I used a selection of Aso Oke fabrics made with Lurex warp and cotton weft yarns. This composition produces a shimmering and iridescent fabric that I thought would give me the illuminated effect I was after.

After free-styling the pieces together I appliqued the satin bias ribbon to represent the leading and then piped the edges with the same bias ribbon. I used bronzed brown denim for the cushion back.

Following a couple of other design revisions I finally decided to use brightly coloured 100% cotton Aso Oke. I mounted the pieces onto a fusible interfacing, I then appliqued grosgrain ribbon strips, in specific order, to ensure that all the ends were neatly covered. With the front panel completed I tried a number of reverse fabric options and settled on denim – it ticks all the boxes for design and durability.

We are planning to add the ‘Stained Glass’ design to our Bespoke Templates, so that you can choose your own fabrics and create your own unique cushion/s.

We currently have a range of ‘Stained Glass’ cushions in the shop and all are available on back order.

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We’re getting there!

I think many business start-ups may agree – things always take longer than you think they will!

Building a website with bespoke functionality is quite a challenge.  Olu has 20+ years in corporate IT under his belt and he built a simple website for me a couple years ago!  But we’ve discovered that trying to create an e-commerce website with bespoke functionality is not as straightforward as we had originally thought!!!

Getting to grips with WordPress and WooCommerce and lots of other plugins, alongside tools like Inkscape and Gimp to create the content, has been a challenge.  But Olu does love a challenge; and slowly but surely he is overcoming the obstacles one by one!

I have designed and started production on a range of cushions for the Afrique Fabrique shop. These include; our ‘Matrix’ range, colourful 16 square patchworks using a range of traditional printed fabrics from Nigeria;  also our ‘Column’, ‘Bi-line’, and ‘Trilogy’ cushions, which feature appliquéd strips of hand woven Kente from Ghana.

I’m currently working on some more complex, pieced, designs using some dazzling Aso Oke fabrics from Nigeria

Watch this space…..

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We’ve started!

Ok then, we’ve committed to it!  ‘We’ is me, Ginny Till and my partner Olu Obikoya.

We are setting up our business, Afrique Fabrique, to offer our handmade soft furnishings to the world outside of friends and family! 

As well as offering a range of products in our shop, our aim is to give our customers the opportunity to design their own cushions.  Using one of our design templates, customers will be able to select from a range of traditional African fabrics and base fabrics to create wonderful designs – that is the plan!

We have secured our domain name and now the work begins….

  • How to build the on line product designer (over to you Olu!)
  • Sourcing new and vintage fabrics from Nigeria and Ghana
  • Setting up the work studio
  • Designing a range of cushions and templates
  • Fine-tuning production processes

The list goes on and on!!